Steel door production line machines and equipments

Jiuying (JY) is a leading company focusing on providing high-quality automation equipment and production lines.

Our products include embossing machines, automatic door frame forming lines, transfer machines and foam laminating machines, etc., which can meet the diverse production needs of customers.

We are customer-centric and provide a full range of pre-sales consultation, sales support and after-sales services to ensure that customers enjoy the highest level of service and support throughout the cooperation process.

Choosing Jiuying, you will get all-round support with leading technology, quality assurance and thoughtful service. We look forward to working with you to jointly promote the development of industrial automation and intelligent manufacturing and achieve a win-win situation.

1. Identify production needs

• Product specifications : Determine the specifications of the steel door you need to produce, including size, thickness, pattern, color, etc.
• Production requirements : Assess your production volume needs to select the appropriate production line and equipment to ensure that your production capacity requirements can be met.

2. Choosing the right equipment

• Equipment functions : Confirm the main equipment required, such as embossing machines, door frame automatic forming lines, transfer machines and foam laminators, etc., to ensure that the functions of each equipment meet your production needs.
• Equipment configuration : According to the production process requirements, select the appropriate equipment configuration and model to ensure the coordination and compatibility between equipment.

3. Evaluate suppliers

• Supplier Qualification : Choose qualified and experienced suppliers, check their industry reputation and customer reviews.
• Technical support : Ensure that the supplier can provide comprehensive technical support, including equipment installation and commissioning, operation training and technical consultation.
• After-sales service : Understand the supplier's after-sales service policy to ensure timely repair and maintenance services and ensure long-term stable operation of the equipment.

4. Quality and reliability

• Equipment quality : Check the manufacturing materials and workmanship of the equipment to ensure equipment durability and reliability and avoid frequent failures and downtime.
• Brand reputation : Choose equipment from a brand with a good reputation and understand its performance in the market and customer feedback.

5. Cost-effectiveness

• Cost control : Under the premise of ensuring the quality and function of the equipment, choose equipment with high cost performance, and comprehensively consider the purchase cost, operation cost and maintenance cost of the equipment.
• Long-term benefits : Evaluate the long-term benefits of equipment use, including production efficiency, product quality, and energy-saving effects.

6. Contracts and Agreements

• Clarify the terms : Before signing a purchase contract, read the contract terms carefully to ensure that all details are clear, including equipment configuration, delivery time, installation and commissioning, training services, warranty period, etc.
• Legal protection : Ensure that the contract is legally effective, protect the rights and interests of both parties, and avoid subsequent disputes.

7. Trial and testing

• Equipment Trial : Before finalizing the purchase, try and test the equipment as much as possible to ensure that the equipment performance meets your expectations.
• Quality inspection : Carry out comprehensive quality inspection on the equipment to confirm that the equipment operates stably and the quality of the products produced meets the standards.

With the above precautions, you can better choose and purchase a suitable steel door production line to ensure smooth production and improved product quality. If you have any questions or needs about Jiuying's equipment, please feel free to contact us.

1. Difficulty starting the device

Cause Analysis :

• The power supply is not connected correctly or the voltage is unstable
• Control system failure
• Internal circuit problem of the device

Solution :

• Check the power connection to ensure the voltage is stable
• Check the control system, restart the device or reset the parameters
• Contact professional technicians for circuit inspection and repair

2. Poor embossing effect

Cause Analysis :

• Embossing die is worn or damaged
• Improper pressure setting
• Raw material quality issues

Solution :

• Regularly check and replace embossing dies
• Adjust the pressure setting to ensure it is suitable for current production requirements
• Ensure the use of high quality raw materials

3. Low door frame molding precision

Cause Analysis :

• Improper adjustment of the door frame automatic forming line
• Equipment wear or loose parts
• Mold or guide rail problem

Solution :

• Regularly calibrate the door frame automatic forming line to ensure equipment accuracy
• Check the wear of the equipment and tighten any loose parts
• Replace damaged molds or guide rails

4. The transfer pattern is fuzzy or uneven

Cause Analysis :

• Transfer paper quality issues
• Improper temperature and pressure settings
• Transfer machine failure

Solution :

• Use high-quality transfer paper
• Adjust the temperature and pressure settings of the transfer machine to ensure that they are suitable for current production requirements
• Regularly maintain and service the transfer machine to ensure normal operation of the equipment

5. The foam lamination effect is not ideal

Cause Analysis :

• The foaming material is unqualified or the mixing ratio is incorrect
• Improper laminator temperature or pressure settings
• The equipment is not cleaned thoroughly, and the residue affects the effect

Solution :

• Ensure that qualified foaming materials are used and mixed in accordance with the prescribed proportions
• Adjust the temperature and pressure settings of the laminator to ensure they are suitable for current production requirements
• Clean the equipment regularly to ensure there is no residue that affects the lamination effect

6. The equipment is noisy during operation

Cause Analysis :

• The internal parts of the equipment are worn or loose
• Insufficient lubrication
• The device is not installed firmly

Solution :

• Check and replace worn or loose parts
• Regularly perform equipment lubrication and maintenance
• Check the installation of the equipment to ensure stability

7. Low production efficiency

Cause Analysis :

• Unskilled operators
• Equipment maintenance is not timely
• Unreasonable production line layout

Solution :

• Provide training to operators to improve their operating skills
• Develop and implement regular maintenance plans to ensure equipment is functioning properly
• Optimize production line layout and improve production efficiency

By understanding and solving these common problems, you can effectively improve the operating efficiency and product quality of the production line. If you encounter any problems in the use of Jiuying production line equipment, please feel free to contact us, our professional technical team will provide you with timely support and service.

In order to ensure the efficient operation of the steel door production line and extend the service life of the equipment, daily maintenance is essential. The following are daily maintenance suggestions for major equipment:

Daily maintenance of embossing machine

1. Cleaning and maintenance

• After each day's work, clean the work surface and mold of the embossing machine to prevent dust and residual materials from affecting the embossing effect.
• Check and clean the embossing roller regularly to ensure that its surface is free of damage and dirt.

2. Lubrication maintenance

• According to the requirements of the equipment manual, regularly add lubricating oil to the transmission parts and bearings of the embossing machine to ensure smooth operation of the equipment.

3. Inspection and maintenance

• Check the electrical circuit and control system of the embossing machine regularly to ensure that there is no looseness or damage.
• Check the hydraulic system of the embossing machine to ensure that the hydraulic oil level is normal, the oil is clean, and there is no leakage.

Daily maintenance of door frame automatic forming production line

1. Cleaning and maintenance

• Clean the molding machine's working area daily to ensure it is free of debris and dust.
• Clean the molding mold regularly to prevent residue from affecting the molding quality.

2. Lubrication maintenance

• Lubricate the guides, bearings and gears of the molding machine regularly to prevent wear and rust.

3. Inspection and maintenance

• Check the transmission system of the molding machine to ensure that the chains, belts and other components are not loose or worn.
• Check the pneumatic system of the molding machine to ensure that the air pressure is normal and there is no leakage.

Daily maintenance of transfer machine

1. Cleaning and maintenance

• Clean the heating plate and transmission belt of the transfer machine every day to prevent dust and adhesion.
• Clean the feed and discharge ports of the transfer machine to ensure they are unobstructed.

2. Lubrication maintenance

• Lubricate the transfer machine's drive shaft and guide rails regularly to ensure smooth operation.

3. Inspection and maintenance

• Check the heating system of the transfer machine to ensure that the heating plate temperature is uniform and there are no faults.
• Check the transfer machine's tensioner to make sure the transfer paper and substrate have proper tension.

Daily maintenance of foam laminator

1. Cleaning and maintenance

• Clean the laminator's work surface and rollers daily to prevent residue from affecting lamination quality.
• Clean the laminator of foam residue and ensure a clean work area.

2. Lubrication maintenance

• Lubricate the transmission parts and bearings of the laminator regularly to ensure smooth operation.

3. Inspection and maintenance

• Check the temperature control system of the laminator to ensure that the temperature of the heating device is stable and there are no faults.
• Check the pressure system of the laminator to ensure that the pressure is stable and there is no air leakage or abnormal oil pressure.

Comprehensive maintenance advice

1. Regular maintenance

• Develop a detailed equipment maintenance plan, conduct regular comprehensive inspections and maintenance of the production line, and replace worn parts in a timely manner.

2. Operation training

• Operators should be trained regularly to ensure they are familiar with the equipment's operating procedures and daily maintenance requirements.

3. Records Management

• Establish equipment maintenance records, recording in detail the time, content and results of each maintenance and overhaul as a reference for equipment management.

4. Emergency treatment

• Develop emergency response plans so that once equipment fails, quick measures can be taken to reduce downtime.

The above daily maintenance measures can effectively ensure the normal operation of the steel door production line, extend the service life of the equipment, and improve production efficiency and product quality. If you have any questions or need further technical support, please feel free to contact Jiuying's after-sales service team.

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